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50 MT Cocoon™ at Cooperative Llano Bonito, Costa Rica. 50 MT Cocoon™

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  Open Cocoon™ being filled with sacks of coffee. Open Cocoon™

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  Filled Cocoon™ with reflective mesh cover to prevent differential heating. Filled Cocoon™

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Sustainable Solutions:

Hermetic Storage Systems

Hermetic storage systems preserve quality and allow the storage of grains and commodities without the use of pesticide or fumigants. The hermetic air-tight and water-tight food-grade PVC Cocoons™ prevent moisture gain or loss and prevent the formation of molds. Insects that infest grains are eliminated as insect respiration within the Cocoon™ produces levels of carbon dioxide that are lethal to insect pests.

MDI has researched the application of hermetic storage and transport for coffee and cocoa in collaboration with industry and research partners. Coffee stored under hermetic conditions will not gain or lose moisture content even during long-term storage in tropical regions (country of origin). This is critical in maintaining quality and flavor, and in preventing mold and associated ochratoxins that can pose a health risk to consumers.

GrainPro Inc manufactures and distributes portable hermetic storage Cocoons™ for grains and commodities stored in sacks and available in sizes from 5 MT to 150 MT. The Cocoons™ allow for diversification for producer organizations to provide new storage businesses without incurring infrastructure costs associated with conventional storage methods.

For coffee in transport, hermetic liners called SuperGrainbags™ are available. Café Solar®, coffee dried using renewable energy technology is shipped in SuperGrainbags™ to ensure quality preservation during storage and transport. The patented hermetic storage Cocoons™ can operate outdoors with a light-weight reflective mesh to prevent heating from direct sunlight, which can cause moisture migration due to differential heating.
 

Benefits of Hermetic Storage Systems
Hermetic storage systems are a well-proven technology with many benefits to producers, exporters, and importers.

  • Hermetic Cocoons™ eliminate the need for pesticide and fumigants for the storage of staple grains, such as, rice, corn, beans, paddy, milled rice, and other cereal crops.
  • Hermetic storage preserves quality and flavor.
  • Seed viability is greatly extended with hermetic storage.
  • Hermetic storage prevents moisture loss or gain even in tropical climates.
  • Hermetic Cocoons™ provide a low cost opportunity for producer organizations to diversify and offer storage services as a new business.

Additional information on the advantages of hermetic storage systems over conventional warehouse storage:

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